Data Integrity & Confidentiality

Compliance & Safety

Welding and Soldering Process Analysis

Welding and soldering are critical processes in manufacturing, automotive, aerospace, and electronics industries. Tiny variations in arc stability, spatter formation, or heat flow can compromise joint strength, product reliability, and safety. High-speed imaging enables engineers to see exactly how welds form and materials behave—providing insights that traditional inspection methods cannot capture.

How Apex Slow Motion Helps

Using Phantom high-speed cameras, Apex Slow Motion captures microsecond-level footage of welding and soldering processes, allowing manufacturers to:

  • Monitor arc stability during automated and manual operations.

  • Analyse spatter formation and its effect on surrounding components.

  • Observe heat flow dynamics to prevent warping or weak joints.

  • Evaluate consistency in robotic welding and soldering systems.

By visualising these processes in extreme slow motion, engineers can optimise parameters, reduce defects, and ensure every weld meets quality standards.

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Applications

  • Automotive Manufacturing: Spot weld consistency, frame and body joint integrity.

  • Aerospace Fabrication: Precision welding of critical components and assemblies.

  • Electronics Assembly: Solder joint evaluation on PCBs and high-density circuits.

  • Industrial Production: Process optimisation for robotic welding and automated systems.

Key Benefits

  • Reduce rework and material waste.

  • Ensure structural integrity and safety compliance.

  • Improve efficiency in automated welding processes.

  • Optimise heat and arc parameters for consistent results.

Perfect Every Weld Before It Leaves the Line.

With Apex Slow Motion, detect spatter, arc instability, and heat issues in real time—ensuring every weld is strong, safe, and reliable.

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